sustainable t-shirt manufacturing

TS Designs is a t-shirt manufacturer dedicated to producing high-quality, sustainable apparel through a transparent supply chain. Based in North Carolina, they focus on eco-friendly practices, innovative printing techniques, and supporting local economies. Their commitment to quality and community sets them apart in the apparel industry.

TS Designs: Sustainable T-Shirt Manufacturing in the USA

What is TS Designs?

TS Designs is a t-shirt manufacturer that’s all about producing the highest quality printed apparel through a domestic, transparent, and trackable supply chain. They stick to natural fibers and earth-friendly printing methods, with everything grown and made right here in the USA. Their mission? To craft the most sustainable and premium t-shirts on the planet, working alongside brands that want to offer responsibly made clothing that’s easy on the environment.

Main Benefits of TS Designs’ Approach

Here’s a quick snapshot of what makes TS Designs stand out:

  • Premium, sustainable t-shirts made entirely in the USA
  • Innovative eco-friendly water-based REHANCE print process with a super-soft no-print feel
  • Garment-dyed shirts that are preshrunk and maintain great fit after multiple washes
  • Custom quotes tailored to each printing job, with options for screen printing and Direct to Garment (DTG) printing
  • Competitive pricing starting at $13 for REHANCE screen prints and $20 for DTG prints
  • Minimum order quantities vary: 100 units for REHANCE (white), 12 units for DTG (white), and even print-on-demand starting at 1 unit
  • Turnaround time of 3-5 weeks after artwork approval and payment
  • Additional products include face masks, long sleeve shirts, youth t-shirts, and tote bags
  • One of the only garment dyeing facilities in the Southeast, located in a 5,000 sq ft dye house in Burlington, NC
  • Second B-Corp certified company in North Carolina, maintaining certification for over 12 years

Innovative Printing and Dyeing Techniques

TS Designs doesn’t just make t-shirts—they’re pioneers in R&D, constantly pushing the apparel industry forward. Their eco-friendly REHANCE print process uses water-based inks that feel super soft, almost like there’s no print at all. Plus, their garment dyeing technique means each shirt is preshrunk and fits perfectly, wash after wash. Their dye house in Burlington, NC, allows for custom garment dyeing, color matching, and softening—all at competitive US prices. This level of control over fabric, dye, and ink ensures every tee shirt is top-notch.

Transparency and Traceability in Every Shirt

One of the coolest things about TS Designs is their commitment to transparency. They developed the “Where Your Clothing” system, which lets customers scan a QR code on the neck label to see exactly where their t-shirt was grown and made. Whether it’s cotton from the Carolinas or their Homegrown line, you can track every step of the supply chain—including the farmer who grew the cotton. It’s a level of traceability that’s rare in the apparel world and shows how serious they are about accountability.

Supporting Local and Sustainable Practices

TS Designs is deeply rooted in North Carolina, supporting American jobs and local economies. Their focus on organic cotton and natural fibers like hemp means their fabric choices are better for the planet. Being part of Textile Exchange connects them to a community of brands and suppliers committed to a more sustainable fiber and materials industry. Plus, their consulting services help other companies become more sustainable and transparent, spreading the impact beyond just their own products.

Project Impact on Sustainable Development Goals (SDGs)

  • SDG 8: Decent Work and Economic Growth – Supporting American jobs through local manufacturing
  • SDG 9: Industry, Innovation, and Infrastructure – Pioneering eco-friendly printing and dyeing technologies
  • SDG 12: Responsible Consumption and Production – Transparent, trackable supply chains and sustainable materials
  • SDG 13: Climate Action – Using earth-friendly printing and natural fibers to reduce environmental impact
  • SDG 15: Life on Land – Promoting organic cotton and sustainable farming practices

Commitment to Quality and Community

Beyond just making great t-shirts, TS Designs is about building a community that values sustainability, quality, and transparency. Their sister brand, Solid State Clothing, offers USA-grown and made premium tees at retail, expanding the reach of their mission. With over a decade as a B-Corp, they’ve proven their dedication to higher standards of accountability and performance. So, when you wear a TS Designs t-shirt, you’re not just getting a soft, sturdy, long-lasting tee—you’re supporting a movement toward a better, more responsible apparel industry.

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