Project Overview: The Future of Packaging
Dry Forming Technology – Yangi is reshaping the world of packaging by pioneering a revolutionary manufacturing technology based on dry-formed paper fiber. Forward-thinking packaging producers are turning to this proven, profitable, and future-proof alternative. Yangi’s complete dry forming machine lines are delivered ready for production, giving manufacturers full control with flexible production, minimal setup, and the freedom to scale. The technology transforms traditional processes into a cutting-edge solution, replacing plastic and outdated, non-renewable methods… a true game changer in the packaging industry.
Main Benefit: Efficiency and Sustainability at a Glance
The benefits of this innovative technology are clear and impressive:
- 30% lower cost than existing fibre-based solutions
- Minimal water use and less energy consumption
- Reduction in CO₂ emissions by more than 80% compared to conventional plastic production
- Over a decade of R&D combined with 15+ consortium projects and extensive industry collaborations
- Application across various markets such as foodservice, takeaway, cosmetics, personal care, and consumer goods
Innovative Technology in Action
Dry forming isn’t entirely new, but Yangi has transformed it from a vintage process into an industry-ready, state-of-the-art solution. With fast prototyping, advanced lab services, and an industrial demo platform at its disposal, the technology not only meets market demands—it leaps beyond them. The process uses airlaid fiber technology combined with 3D thermoforming, a revolutionary system never before used to create rigid, cellulose-based packaging. This approach is agile, collaborative, and built to accelerate time-to-market while ensuring consistent output and efficiency. The careful engineering of every machine line ensures robust press performance in a compact footprint… all designed to maximize impact.
Customization and Versatility
Yangi’s strength lies in its ability to tailor solutions for every client. The platform is built for precision, offering a turn-key machine platform along with customized packages of value-added services. This includes options for material on subscription and ready-made design concepts that cater to the specific needs of manufacturers and brands. By harnessing the power of cellulose pulp on reels—100% renewable and often paired with certified fibers such as FSC-certified—the technology delivers consistent and reliable performance. Manufacturers can now produce 3D-formed packaging directly from cellulose pulp in one machine line with minimal water and less energy, truly embodying versatility and modern innovation.
Environmental and Regulatory Alignment
The technology isn’t just about performance—it’s about meeting stringent environmental standards and upcoming regulations. Yangi’s dry forming process has been developed to ensure compliance with regulations such as PPWR, SUPD, and EPR. The solutions are designed for recyclability, take into account fiber origin, and adhere to climate impact reporting requirements. Products are fully compatible with existing paper and fiber recycling streams, making them an ideal sustainable alternative for rigid, single-use packaging in food trays, lids, cup inserts, and even tailored protective packaging. This approach offers a seamless transition for an industry faced with the challenges of linear, non-renewable models… truly a win for both manufacturers and the planet.
Driving Innovation and Market Transformation
Emerging from over 10 years of intensive R&D, Yangi’s technology is not just about replacing plastic—it is about rethinking the production process to deliver high-performance, market-ready fiber-based products. The state-of-the-art lab services and industrial-scale expertise empower manufacturers to bring sustainable, high-impact packaging to market faster and more efficiently. The transformation of dry forming from conventional methods to a forward-thinking technology is a testament to the ingenuity behind this initiative. It paves the way for manufacturers to set new benchmarks in sustainability, quality, and efficiency, securing a competitive edge in a rapidly evolving industry.
Project Impact on Global Sustainability
- SDG 9: Industry, Innovation and Infrastructure – Driving industry innovation with state-of-the-art technology
- SDG 12: Responsible Consumption and Production – Promoting sustainable production practices and reducing waste
- SDG 13: Climate Action – Achieving significant CO₂ emission reductions compared to conventional methods
- SDG 17: Partnerships for the Goals – Fostering industry collaborations and research consortiums for innovative solutions
Conclusion: Steering Packaging Towards a Sustainable Future
In a rapidly changing marketplace, Yangi’s dry forming technology offers a seamless, integrated solution that combines efficiency, sustainability, and innovation. The technology is not only a robust alternative to traditional packaging; it is a complete ecosystem that includes rapid prototyping, lab services, and full machine installation to ensure manufacturers meet the demands of a future that is both environmentally responsible and highly competitive. By transforming an age-old process into a dynamic, future-proof method for creating high-performance packaging, this approach makes it easier than ever to replace single-use plastic with sustainable, renewable materials. The shift to dry forming technology represents a significant milestone… one that is set to define the future of packaging for generations to come.
