What the Project Is: Revolutionizing Thickness Measurement
COATMASTER stands as a groundbreaking system for non‐contact thickness measurement, specifically tailored for battery cells and vertical powder coating lines. Using its patented technology, COATMASTER delivers a 360° thickness measurement system that can measure layers between 1 – 1000µM with high repeatability and precision. In this advanced process, an impulsive heating approach by a computer-controlled light source, combined with high-speed infrared detection, creates a dynamic surface temperature profile. The temperature decay, which depends on the layer thickness and thermal properties, is analyzed by customized algorithms. The result? Concrete, reproducible data that not only detects deviations early in the production process but also helps in preventing scrap and rework. Talk about a solution that truly redefines production control and quality assurance!
Main Benefits: Key Figures and Facts
The advantages of COATMASTER technology are clear and compelling:
- Non-contact measurement accuracy within 1 – 1000µM
- High repeatability and precision for uncompromised quality
- Angle and distance tolerance ensuring consistent results
- Over 2000 units in successful global use
- Material saving by up to 30% contributing to environmental conservation
The Innovative Technology Behind COATMASTER
At the heart of the system is Advanced Thermal Optics (ATO). In this process, the layer to be measured is impulsively heated by a computer-controlled light source – a method that creates a clear temperature profile when captured by a high-speed infrared detector. The subsequent dynamic decay of the measured temperature is meticulously analyzed, offering a quantitative assessment of the coating’s properties. Such real-time measurements ensure that production control remains optimal, allowing deviations to be detected and corrected immediately. With this cutting-edge technology, not only is the quality of production guaranteed but material consumption is also significantly reduced.
Understanding the Measurement Process
The measurement process unfolds in several distinct steps. Initially, the light source delivers a precisely timed energy impulse to the surface. Then, an infrared detector records the thermal response from a distance. The recorded surface temperature decays with a characteristic dynamic behavior influenced by the layer’s thickness and thermal properties. Specially developed algorithms then dive into this dynamic profile, extracting the exact thickness and other key parameters with utmost precision. This non-contact approach eliminates the risk of physical interference, ensuring that every measurement remains untouched by mechanical variances. It’s a process that perfectly balances scientific rigor with the need for operational ease.
Diverse Applications Across Industries
COATMASTER is not confined to a single application. From the groundbreaking 360° thickness measurement system for prismatic battery cells to a precise system for vertical powder coating lines, the technology adapts to various industrial needs. Manufacturers benefit from controlled production as deviations are corrected early in the process, thereby reducing waste and improving overall operational efficiency. Detailed technical documents, quick start guides, and an extensive product catalog further support integrators and users alike. In addition to manufacturing quality controls, COATMASTER offers real-time sealing control, ensuring safety and quality in production environments where microstructures and edges need to be analyzed meticulously. It is this versatility that makes the technology stand out in highly competitive markets.
Project Impact: Linked Sustainable Development Goals (SDGs)
- SDG 9 – Industry, Innovation, and Infrastructure: Enhancing industrial efficiency with advanced technology.
- SDG 12 – Responsible Consumption and Production: Saving up to 30% of coating material, reducing waste.
- SDG 13 – Climate Action: Lower material consumption contributes indirectly to reduced resource extraction and energy usage.
- SDG 8 – Decent Work and Economic Growth: Promoting innovation that boosts productivity while maintaining high-quality standards.
Further Resources and Shared Knowledge
Beyond the core technology, a wealth of resources supports those interested in COATMASTER. Detailed application examples, downloadable product catalogs, quick start guides, and technical documents are readily available. In a bid to foster ongoing knowledge exchange, the COATMASTER Academy hosts webinars, videos, and technical articles designed to explain the intricacies of the technology in a conversational tone – approachable yet thorough. There is an engaging collection of materials that explains not just how the process works, but also why it matters – emphasizing quality, production control, and a lean consumption of resources. This comprehensive approach helps decision makers, production managers, and industry experts alike to see the clear benefits of a technology that not only advances industrial measurement standards but also contributes positively to environmental sustainability. The impact of COATMASTER resonates globally, ensuring that the future indeed belongs to non-contact coating measurement systems that are well-tested, reliable, and forward-thinking. From innovative measurement processes to real-world applications, each facet of the project speaks volumes about a commitment to operational excellence and sustainable production practices.
