Neustark Project

The Neustark Project transforms demolished concrete into a permanent carbon sink by mineralizing CO₂, creating a sustainable solution for concrete production. This innovative approach not only reduces carbon emissions but also promotes circularity in the construction industry, making it a vital player in global climate strategies.

Neustark Project: Transforming Demolished Concrete into a Carbon Sink

What is the Neustark Project?

Neustark turns the world’s largest waste stream – demolished concrete – into a permanent carbon sink. The project offers a unique solution that mineralizes CO₂ in concrete aggregate, permanently storing it and removing carbon dioxide from the atmosphere. By working with biogas plants to source CO₂ and concrete recyclers to store it, the project transforms waste into a resource, enabling a closed-loop and carbon-neutral approach to concrete production. This innovative process not only reintroduces carbon back into concrete after demolition but also creates negative emissions while supporting ambitious climate strategies.

Main Benefit and Key Figures

The key benefit of this solution lies in its ability to generate negative emissions by permanently sequestering CO₂ in a re-purposed waste material. The following bullet points highlight some critical figures and facts:

  • 5358 tonnes of CO₂ net removed
  • 40 capture and storage sites in operation
  • Partnerships with biogas plants and concrete recyclers
  • Technology that binds CO₂ in demolished concrete aggregate
  • A scalable solution aiming to remove hundreds of thousands of tonnes of CO₂ this decade

Mineralization Technology Explained

At its core, the project deploys an advanced mineralization technology that binds CO₂ within the aggregate of demolished concrete. The process is straightforward yet groundbreaking: carbon dioxide, sourced from biogas plants – where it is biogenic in nature – is captured and injected into concrete debris, effectively mineralizing it. This technique ensures that the CO₂ is not merely stored temporarily but is permanently fixed in the concrete, thereby creating negative emissions. Such an approach is essential because, while many efforts aim to reduce emissions produced globally, removing carbon from the atmosphere and storing it permanently is a vital next step.

Circular and Carbon Neutral Concrete

Concrete is the most widely used manmade material worldwide. Essentially composed of aggregates such as sands and stones, along with cement, concrete has long been a foundation of modern infrastructure. However, cement production alone accounts for 4% of global greenhouse gas emissions. The Neustark approach introduces a new paradigm by recapturing this CO₂ from the atmosphere and permanently reintroducing it into concrete after demolition. The technology paves the way for circular concrete production – a method where the carbon cycle is closed and concrete becomes a component in a sustainable system. This process leads to the production of truly circular and carbon neutral concrete that could redefine industry standards.

The Carbon Removal Process

Carbon dioxide removal, also known as carbon removal or CDR, involves extracting CO₂ from the atmosphere and sequestering it in a manner that prevents its re-release. In the Neustark project, captured biogenic CO₂ is not just stored; it is mineralized through an innovative process that converts atmospheric carbon into a stable, inert state within concrete aggregates. This process, in turn, permanently prevents the CO₂ from re-entering the atmosphere. It is a multi-step process involving capture, transportation, and storage – all orchestrated to work seamlessly with source and storage partners located in close proximity. The result is a dynamic cycle of carbon management that leverages industrial by-products in a way that yields immediate and long-term environmental benefits.

How the Technology Closes the Carbon Cycle

The impact of this solution extends beyond carbon removal. It represents a significant step toward closing the carbon cycle in cement production. By using the CO₂ that would otherwise have been released into the atmosphere, the technology enables concrete recyclers to use carbonated concrete as a replacement for mined primary aggregates. This means that after the demolition of concrete structures, the once-waste material is reintegrated into the construction process in a permanent, value-added way. It’s a process that not only supports sustainability but also offers the potential to reshape industrial practices in several sectors. The idea is simple: turn demolition waste into a valuable resource that actively contributes to reducing emissions.

Project Impact and SDGs

  • SDG 9: Industry, Innovation, and Infrastructure – by deploying cutting-edge technology and fostering collaborative industrial partnerships
  • SDG 12: Responsible Consumption and Production – by enabling circularity in concrete production and reducing reliance on mined materials
  • SDG 13: Climate Action – by permanently removing CO₂ from the atmosphere and generating negative emissions

Scaling Up for a Greener Future

The Neustark project is currently scaling its operations across the globe, energized by the mission to durably remove hundreds of thousands of tonnes of CO₂ in this decade and beyond. With concrete reparative actions already underway in numerous sites, the project is poised to become a significant player in carbon removal strategies worldwide. The initiative is not just about innovative technology; it is about setting a precedent for what sustainable, circular production can look like in the modern age. Partners in the industry—from biogas plants to concrete recyclers and companies striving for net-zero—are joining forces to expand this crucial impact. In an era where climate goals demand both reduction and removal, projects like Neustark offer a practical path forward, making environmental sustainability an attainable goal while helping communities transition to cleaner, greener practices… The journey is dynamic, and the future looks promising.

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